金山贵宾会

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JBH fully automatic Corrugated Web H-beam Automatic Welding Line


The JBH corrugated web automatic H-beam welding line developed by our company consists of slitting and cut to length machine, web forming machine, flange and web feeding machine, corrugated web H-beam robot automatic welding machine, cross-section cutting, output system and so on. The corrugated web H-beam automatic welding machine adopts the welding robot originally from Italy which automatic controls the works such as whole line laser scanning, two positions welding, welding gun changing, and cross-section cutting and so on. This machine has high quality, high efficiency, and full-automation and so on. Single round yearly quantity is 10500 tons.

introduction

The JBH corrugated web automatic H-beam welding line developed by our company consists of slitting and cut to length machine, web forming machine, flange and web feeding machine, corrugated web H-beam robot automatic welding machine, cross-section cutting, output system and so on. The corrugated web H-beam automatic welding machine adopts the welding robot originally from Italy which automatic controls the works such as whole line laser scanning, two positions welding, welding gun changing, and cross-section cutting and so on. This machine has high quality, high efficiency, and full-automation and so on.  Single round yearly quantity is 10500 tons.

product feature and usage

Corrugated webs H-beam is a new type of construction material, which is widely used bridge, column, and single-span or multi-span frame construction. Its surface is corrugated; it can save steel 20%-60% under the same yield strength compared with flat web H-beam, especially it has high cost performance in large-span, crane beam and so on. (The span of 1.5m corrugated webs H-beam can reach 40m). A corrugated web H-beam meets the requirement of energy saving, and it shall be the development trend in future.


workflow   

Web decoiler--- guide material--- level---slit----cut--- form                                                                 laser scanning

                                                                                            } →  feed material assemble--- automatic welding----product output

 Flange cut---straighten---transmit                                                                                                    Photo cutting

machine model name

Parameter

corrugate forming machine

suitable raw material

suitable material yield stress

345MPa

suitable steel thickness

2-5mm(235 MPa)2-4mm(345 MPa)

suitable steel width

500-1500mm

process dimension

corrugate height range

40-46mm

corrugate distance

about155mm

steel feed method

roller

corrugate plate feed method

transmit chain

input power

25 kW

total weight

10T about

machine dimension

6235*1640*2500 mm

Corrugated web H-beam automatic robot welding machine

suitable workpiece dimension

workpiece length

4~20 m

web thickness

2~5 mm

web height

500~1500 mm

flange thickness

10~30 mm

flange width

150~500 mm

Welding mode

Imported robot two position welding at the same time

welding method

gas protect welding

Corrugated scanning

Whole line laser scanning

cut method

Plasma cutting similar to laser

Control mode

Industrial computer fully-auto control

scran speed

900 mm/s

Welding speed

700 mm/min

Total power

223KW

machine dimension

22000*6500*3500 mm

total weight

46 T about


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